Caddy R360 build thread
- ed1119
- 200BHP+
- Posts: 224
- Joined: Mon Sep 22, 2014 4:31 pm
- Engine size/power: 1.2 TSI (84bhp)
- Location: Belfast
- Giddy
- Hyper Poster
- Posts: 2149
- Joined: Fri Aug 24, 2018 5:56 pm
- Engine size/power: 1.4TSI
- Location: Gloucestershire, UK
Re: Caddy R360 build thread
This is insane! Just finished reading all 92 pages, the best project I've ever seen and the attention to details is incredible. Superb!
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
Re: Caddy R360 build thread
So I've had the harness bar tubing bent and I spent some time notching the tubing to fit the clamps. Not easy especially working in a confined space and where everything is trimmed! Can see why no one seemed keen to take this project on, hence why I've done it. But anyway, a friends dad tack welded it so I could test fit and its spot on! He's going to finish weld it for me and then it can be sent off for paint.
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
Re: Caddy R360 build thread
Another mini project that will no doubt take forever..........the grooves in the rear side panels have alcantara stretched into them. Always thought this would be an issue and sure enough, the glue is lifting a little bit. My solution is to fit some........anyone guess..........carbon!! Started mocking up and I've got to figure out how to attach them - current plan is to drill a hole in the back of them and glue in a threaded rod, drill a hole in the panel and attach a small nut on the back.
- brooneye
- Hyper Poster
- Posts: 1490
- Joined: Sun Jan 17, 2016 6:51 pm
- Engine size/power: 1.8 20V Turbo
Re: Caddy R360 build thread
Bloody hell man, your head must be buzzing with ideas!!!!
I like that idea a lot, it gives a nice finish and compliments the alacantata
Sent from my iPhone using Tapatalk
I like that idea a lot, it gives a nice finish and compliments the alacantata
Sent from my iPhone using Tapatalk
- LTCKY
- Hyper Poster
- Posts: 734
- Joined: Wed May 25, 2011 8:32 am
- Location: Hampshire
- Contact:
Re: Caddy R360 build thread
Carbon supply is depleting quickly, can't think why
Caddy 4 150 DSG Viper Green, AirLift Performance, Alltrack Body Kit, 19" SPF Rotiforms & 20" Vossen CVT, 5 seat conversion, full interior re-trim in Napa & Alcantara with green stitching and a sprinkling of Custom Car Audio.
Shocks Away In Car Solutions
Car Audio Specialist
Shocksaway.com
Shocks Away In Car Solutions
Car Audio Specialist
Shocksaway.com
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
-
- Caddy2k Groupie
- Posts: 6
- Joined: Mon May 28, 2018 6:08 am
- Engine size/power: 1.6 CR TDI (102bhp)
Re: Caddy R360 build thread
Just spent last two hours going thru all these pages mate and all can say is what an incredible van you have built!!
You’ve def given me some body shop ideas for my new 2011 caddy that’s for sure just shame I won’t be able do too much with interior as it’s my business van!
You’ve def given me some body shop ideas for my new 2011 caddy that’s for sure just shame I won’t be able do too much with interior as it’s my business van!
- Shaunie P
- Caddy2k Groupie
- Posts: 45
- Joined: Fri Aug 31, 2018 4:17 pm
- Engine size/power: 1.6 CR TDI (102bhp)
- Contact:
Re: Caddy R360 build thread
Holy Smokes! just joined the forum and was pointed in the direction of this thread, and it didn't disappoint!
kudos to you my man!
kudos to you my man!
-
- Caddy2k Groupie
- Posts: 14
- Joined: Thu Sep 13, 2018 6:26 pm
Re: Caddy R360 build thread
Insane project! Love it!
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
Re: Caddy R360 build thread
I’ve been going through a few parts of the project I wasn’t happy with. The seats weren’t mounted in a good position. I felt too low and slightly off centre and consequently I strained my right foot when I got stuck in traffic on the m25. Plus the adapter plates were aluminium and should have been steel for safety.
Solution was simple. Go back to Touran bases as they are taller and make new adapter brackets. I also needed to change the angle the seats were set at and this also required some adapters which you can see here:
Solution was simple. Go back to Touran bases as they are taller and make new adapter brackets. I also needed to change the angle the seats were set at and this also required some adapters which you can see here:
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
Re: Caddy R360 build thread
Finally got a plan for attaching the carbon rods to the panels.
Took a fir tree panel clip
Trimmed down the head to end up with a T section
Drilled a hole in the rod (nice little trick is to use a piece of the rod in the vice vertically which you then put the drill bit throughand that aligns the drill perfectly centered on the horizontal rod)
Then with a dremel I cut a slot
The T piece then slides in and is quite tight even before glue. I used a special carbon glue which is methyl methacrylate based and very strong http://www.easycomposites.co.uk/#!/resi ... esive.html to bond the trees in.
A corresponding hole is then drilled into the panel and these trim pieces just push into place.
Took a fir tree panel clip
Trimmed down the head to end up with a T section
Drilled a hole in the rod (nice little trick is to use a piece of the rod in the vice vertically which you then put the drill bit throughand that aligns the drill perfectly centered on the horizontal rod)
Then with a dremel I cut a slot
The T piece then slides in and is quite tight even before glue. I used a special carbon glue which is methyl methacrylate based and very strong http://www.easycomposites.co.uk/#!/resi ... esive.html to bond the trees in.
A corresponding hole is then drilled into the panel and these trim pieces just push into place.
Last edited by dan@biali on Sat Sep 22, 2018 6:03 pm, edited 1 time in total.
- dan@biali
- Hyper Poster
- Posts: 3661
- Joined: Sun Mar 06, 2011 11:32 pm
- Engine size/power: 2.0 Stage 3+ TFSI
- Ddraeg
- 100BHP+
- Posts: 115
- Joined: Sat Feb 24, 2018 11:31 pm
- Engine size/power: 2.0 SDI (70bhp)
Re: Caddy R360 build thread
Dayummmmm that's a neat fix Dan. Very clever idea! I'm impressed you still have work to do on this thing! It's mint!
Sent from my iPhone using Tapatalk
Sent from my iPhone using Tapatalk
- Winst
- Hyper Poster
- Posts: 619
- Joined: Wed Jul 17, 2013 10:19 pm
- Engine size/power: 2.0 CR TDI (138bhp)
- Location: Lake District
Re: Caddy R360 build thread
Well done Dan, quality touch you’ve done again there mate,
is that it parked up for this year or are you doing anymore shows mate?
Sent from my iPhone using Tapatalk
is that it parked up for this year or are you doing anymore shows mate?
Sent from my iPhone using Tapatalk
2011 2.0tdi Full 2018 front and rear ends fitted, airlift 3P suspension, 20" alloys, modified Porsche calipers front and rear with R8 handbrake caliper, Audi RS4 wingbacks, covered in nappa leather and alcantara, Touran dash, door cards, centre console all trimmed in leather and alcantara, MFSW, 3D cluster, Rockford fosgate and focal sounds with MIB2, bi xenons, full alltrack kit fitted, etc etc:D
Instagram @2kwayne
Instagram @2kwayne