One of the reasons for the van being off the road for a while...
The dash is booked in to be wrapped in alcantara at the end of September to finish off the interior....
Then I had the bright idea of ripping the whole thing apart and making something custom....
So here it is!
Still work in progress but I can rarely get on the forum now to put regular updates, plus this is all very classified information
Found a damaged Caddy dash at a breakers for £150, then a Mercedes C class dash for £100
Started off with cutting the mercedes vent mounts out, then cutting out the caddy vents and attempting to make the mercedes mount to fit on the caddy dash, which was harder than I expected!
Then came cutting out and rebuilding the centre dash to relocate the heating controls to what I think is a better location below the stereo, then got a 10inch pioneer screen, to replace the 7 inch unit I had, with the idea of instead of having it floating to build it into the top of the dash, where the heater controls once were.
Ontop of the dash in the storage tray will be a Scirocco style gauge pod (all aftermarket stuff as a Scirocco one was too small) inside will house a wolfbox dashcam mirror which will serve as a constant rear view camera feed, (an idea stolen from my Berlingo work van), all will be full alcantara to match.
An idea came to me halfway through to try and build a Tesla style full length ambient light strip.
I had to grind a channel into the curve of the back of the dash and bond in a L trim which I can slot a flexible 6mm led tube diffuser into, which is working... But needs some more "finesse" before I'm happy with it
Then came the filler.... An ungodly amount of plastic filler!
Filled the passenger storage hole thingy and feathered in all the vents.
Had some big issues early on with the mercedes dash being alot more foamy and softer than the hard plastics of the caddy, which was causing more flex than the filler could handle so needed some specialist PP adhesives to sure everything up, which ended up working quite well.
Then came the sanding, then more sanding.. And even more sanding, used my Makita sander more than I ever have!
Trying to also incorporate some aftermarket golf 7 ambient lighting, also into the doorcards to match, then had the utter ballache of trying to rewire all these different ambient lighting kits to work with one single controller, which is now all up and running.
First test fit today was a bit scary as Its been sitting in the blazing sun in the garden for weeks I noticed a slight flex starting so was worried as soon as it went in all the filler would fail! But luckily it dropped in nicely.
Still some hurdles to overcome mainly finding a way to fix the heater panel in, and finding a space for the hazard switch and lastly trying to make some aftermarket vent trims fit the new shape dash but iv still got a while to get all the niggles sorted out before it gets "alcantarared"
The steering wheel, gear gaitor, handbrake and touran armrest has also been sent off to loose the leather and be replaced with alcantara.
The finished picture below is as close as I can get to AI understanding my prompts! But that's the overall vision.
Will update when it's progressed a bit more!

