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Re: Let the build begin

Posted: Tue Nov 10, 2020 9:00 pm
by C Chis


Might change my mind sometime and go for blue


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Re: Let the build begin

Posted: Wed Nov 11, 2020 10:15 am
by C Chis
Last cap colour change completed, woohoo!

Braved the torrential rain to screw the power steering cap back on Image

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Upcoming mods still to do...

9. Dukes of Hazard air horns (so ‘70’s)
23. Replacement colour coded rear bumper - R32 one, test fitted, almost ready for painting
28. TV/DVD/multimedia unit for the back
35. Interior unlocking button for the side door
38. Engine/gearbox upgrade, power, more power... very, very long term
41. Low washer fluid level detection
42. TPMS
44. Xenon lights from a Touran + headlight washers
45. Climatronic upgrade (parts here, waiting to install)
47.


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Re: Let the build begin

Posted: Tue Nov 17, 2020 2:38 pm
by apriliajimmy
i like the magnet idea with the bike claw. Is your ply just screwed on with self tappers ? just wondering would the bike make the ply wobble.

Re: Let the build begin

Posted: Tue Nov 17, 2020 3:11 pm
by C Chis
Hi, I have secured the plywood on with 4mm/6mm machine screws into rivnuts, makes the ply very secure and easy to remove and replace in the same position. The bike holder is also bolted through the plywood and a 150mm square of reinforcing 12mm ply behind. Also used large “penny” type washers to spread the load at the back.

I dropped the mag mount in favour of a short bungee with hooks to hook into a small “D” ring as I liked the cleaner look when the bike is in my van.


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Re: Let the build begin

Posted: Tue Nov 17, 2020 7:30 pm
by apriliajimmy
C Chis wrote: Tue Nov 17, 2020 3:11 pm Hi, I have secured the plywood on with 4mm/6mm machine screws into rivnuts, makes the ply very secure and easy to remove and replace in the same position. The bike holder is also bolted through the plywood and a 150mm square of reinforcing 12mm ply behind. Also used large “penny” type washers to spread the load at the back.

I dropped the mag mount in favour of a short bungee with hooks to hook into a small “D” ring as I liked the cleaner look when the bike is in my van.


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cheers the rivnuts is a good idea. i will have a proper look later at your build. you have done a lot of work.

Re: Let the build begin

Posted: Wed Nov 18, 2020 11:02 am
by C Chis
Yeah, it’s become an obsession I think!


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Let the build begin

Posted: Tue Nov 24, 2020 6:25 pm
by C Chis
Sometimes it’s the small, often unseen things that make you smile!

OEM Fuse cover rubber liner, fuse extractor and R53’s and bases (for headlight washers retrofit) and spares, £6.00 all in Image

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Re: Let the build begin

Posted: Tue Nov 24, 2020 11:40 pm
by FishermansFriend
Love the OEM rubber liner, I dont think I have ever seen a nicer fuse box cover. Van looks great, so much accomplished.

Re: Let the build begin

Posted: Wed Nov 25, 2020 12:08 am
by C Chis
Thanks buddy, much appreciated!

I feel I’m getting somewhere now!


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Re: Let the build begin

Posted: Fri Dec 04, 2020 8:36 pm
by C Chis
Managed a sneaky wee session just before the driving sleet started. Hibernating in the garage for a few days now, brrrr...

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Re: Let the build begin

Posted: Tue Dec 15, 2020 6:23 pm
by C Chis
Well, it’s been a quiet few weeks on the Caddy front, I’ve been enjoying doing nothing apart from popping my bike in the back and heading for the trails with my bike!

However, this morning it wouldn’t start, battery was flat, grrr... had to cancel a MTB session with a mate!

3.5 hrs on fast charge and yip, still dead! New battery please!

Checked my battery rating, size, etc and discovered that it was highly likely that the battery was still the original one, crikey, 10 years old!
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After a bit of checking and not finding anything wrong I’ve came to the conclusion that the added load from DRL’s/auto lights, shortish journeys, the PTC heater (I use it every time I get in the van) and heater fan has tipped the battery over the edge to its sudden death!

New battery in, wrapped in its wee blanket and all’s well again ImageImageImage

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Upcoming mods still to do...

9. Dukes of Hazard air horns (so ‘70’s)
23. Replacement colour coded rear bumper - Off for colour coding on Friday
28. TV/DVD/multimedia unit for the back
35. Interior unlocking button for the side door - diodes here, to be fitted
38. Engine/gearbox upgrade, power, more power... very, very long term
41. Low washer fluid level detection - to do at same time as bi-xenon headlights
42. TPMS
44. Xenon lights from a Touran + headlight washers
45. Climatronic upgrade (parts here, waiting to install)
47. Heated seats - Touran leather ones fitted, wiring to do at same time as Climatronic upgrade.
48.


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Re: Let the build begin

Posted: Wed Dec 16, 2020 4:04 pm
by Papa Bear
I’ve not done anything to mine for ages due to having covid and packing to empty the house. It’s sold tomorrow, purchase of new house not completing for a couple of weeks so everything in storage. Good thing though, I found my Dixie air horns :D :D :D :D

Re: Let the build begin

Posted: Wed Dec 16, 2020 5:53 pm
by C Chis
Wow! Glad you’ve come through the other side and awesome news on finding your air horns... just need to get them fitted now!


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Re: Let the build begin

Posted: Thu Dec 24, 2020 6:57 am
by IainH91
Skoda courtesy light to dip and fit, LED’s tested and they are red!
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Are these interior running lights? So they are on all the time?

Re: Let the build begin

Posted: Thu Dec 24, 2020 7:23 am
by IainH91
And fitted the Golf+ interior lights and glasses holder to the overhead shelf followed by some silver 4 way stretch carpet

Spare shelf marked up and cutting started, stopped part way through to stem the blood coming from my thumb after catching it on the Dremel blade, ouch...

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Test fit before bonding the frame on and blank made and bonded in

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4 way stretch carpet on

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Wire (and spare wires) pulled through the dreaded A pillar for the red courtesy LED’s. They even dim with the dash dimmer switch, thanks to the “Passat W8 interior light mod how too”on here Image

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Wired up, tested and fitted back into the van, just need to wait until dark O’clock to see the red LED’s

Used a couple of plastic panel clips to hide the holes at the front where the screws go into the roof to hold the shelf up.

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This might be the ticket. So dark inside the van normally.