Project Caddy TDi.........the search for boost
- stumpymark
- Twin Turbo poster
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- Joined: Mon Dec 03, 2012 7:50 pm
- Engine size/power: 1.2 TSI (84bhp)
- Location: Peasedown St John, Bath
Re: Project Caddy TDi.........the search for boost
Great work, looks very well. What's the legality of the pressed plates dude? I've been looking at new plates for mine but it seems a bit vague as to what's legal or not.
"The correct number of bikes to own is 'n+1', where 'n' is the number you currently own"
- foxyjay
- 100BHP+
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- Joined: Tue May 21, 2013 2:01 pm
- Engine size/power: 1.0 TSI (100bhp)
Re: Project Caddy TDi.........the search for boost
These are fully BSAU EU etc compliant with fully reflective background and legal font.stumpymark wrote:Great work, looks very well. What's the legality of the pressed plates dude? I've been looking at new plates for mine but it seems a bit vague as to what's legal or not.
http://www.ebay.co.uk/itm/170927394026
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- stumpymark
- Twin Turbo poster
- Posts: 307
- Joined: Mon Dec 03, 2012 7:50 pm
- Engine size/power: 1.2 TSI (84bhp)
- Location: Peasedown St John, Bath
Re: Project Caddy TDi.........the search for boost
Nice one cheers dude!!
"The correct number of bikes to own is 'n+1', where 'n' is the number you currently own"
- foxyjay
- 100BHP+
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- Joined: Tue May 21, 2013 2:01 pm
- Engine size/power: 1.0 TSI (100bhp)
Re: Project Caddy TDi.........the search for boost
Had two new tyres fitted to my S4 alloys today, so will fit them Friday to see how they suit the van.
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lm_gauci
- Caddy2k Groupie
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- Engine size/power: 1.4 16V Petrol (74bhp)
Re: Project Caddy TDi.........the search for boost
Can also try http://www.dubmeister.co.uk/ I've only ever read good things about them and their service.foxyjay wrote: These are fully BSAU EU etc compliant with fully reflective background and legal font.
http://www.ebay.co.uk/itm/170927394026
- foxyjay
- 100BHP+
- Posts: 188
- Joined: Tue May 21, 2013 2:01 pm
- Engine size/power: 1.0 TSI (100bhp)
Re: Project Caddy TDi.........the search for boost
Still doing work on the van to get it ready to rock down to Cornwall.....
DAB antenna (stubby) fitted and wired. Acquired from Dabonwheels.com.


Fitting the Life twin seat isn't as easy as I expected.....the mounts at the front were positioned on the high points of the floor 'ribs' but the rear ones landed right on the edge....so made some spacers from steel tube and tacked them in place to give a solid and level base.

Managed to pick up some genuine Touran/Caddy front mudflaps......and got my gen. S4 wheels fitted.



DAB antenna (stubby) fitted and wired. Acquired from Dabonwheels.com.


Fitting the Life twin seat isn't as easy as I expected.....the mounts at the front were positioned on the high points of the floor 'ribs' but the rear ones landed right on the edge....so made some spacers from steel tube and tacked them in place to give a solid and level base.

Managed to pick up some genuine Touran/Caddy front mudflaps......and got my gen. S4 wheels fitted.



Last edited by foxyjay on Sun Jul 21, 2013 11:51 pm, edited 1 time in total.
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- foxyjay
- 100BHP+
- Posts: 188
- Joined: Tue May 21, 2013 2:01 pm
- Engine size/power: 1.0 TSI (100bhp)
Re: Project Caddy TDi.........the search for boost
Last couple of jobs done.......
Rear brake pads replaced........were down to 1mm!
Re-fitted ply floor and got carpet fitted, mushroom bolts installed and caddy life twin seat clicked-in.


Rear brake pads replaced........were down to 1mm!
Re-fitted ply floor and got carpet fitted, mushroom bolts installed and caddy life twin seat clicked-in.


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beansman
- Caddy2k Groupie
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Re: Project Caddy TDi.........the search for boost
That's a really impressive projects!
- foxyjay
- 100BHP+
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- Joined: Tue May 21, 2013 2:01 pm
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Re: Project Caddy TDi.........the search for boost
Cornwall.....it's a Dub thang......




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- foxyjay
- 100BHP+
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Re: Project Caddy TDi.........the search for boost
Guys I've been offered a 6-speed box form a late mk4 golf gt tdi - code ERF.
Two questions......no, three
1) is this a good bedmate for a stock pd105 engine?
2) will I need l special driveshafts (a-la JR or similar)
3) whats a ball park price considering it is uber low mileage and been sat in storage 10yrs
MTIA
Two questions......no, three
1) is this a good bedmate for a stock pd105 engine?
2) will I need l special driveshafts (a-la JR or similar)
3) whats a ball park price considering it is uber low mileage and been sat in storage 10yrs
MTIA
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- Fordson_zx14
- Caddy2k Groupie
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- Engine size/power: 2.0 TDI (140bhp)
- Location: Nr Santa Pod Northamptonshire
Re: Project Caddy TDi.........the search for boost
Great project
What did you have in mind for your rear seat belts?
Ive used mk4 rear golf ones on my rear seat conversion, but they lock up when fully pulled out
C.ab
What did you have in mind for your rear seat belts?
Ive used mk4 rear golf ones on my rear seat conversion, but they lock up when fully pulled out
C.ab
- foxyjay
- 100BHP+
- Posts: 188
- Joined: Tue May 21, 2013 2:01 pm
- Engine size/power: 1.0 TSI (100bhp)
Re: Project Caddy TDi.........the search for boost
I have several sets of belts to try. The vag ones all fit the caddy cutouts so just need to add reinforcers and hangers to the designated cutouts already present.Fordson_zx14 wrote:Great project
What did you have in mind for your rear seat belts?
Ive used mk4 rear golf ones on my rear seat conversion, but they lock up when fully pulled out
C.ab
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- Fordson_zx14
- Caddy2k Groupie
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- Engine size/power: 2.0 TDI (140bhp)
- Location: Nr Santa Pod Northamptonshire
Re: Project Caddy TDi.........the search for boost
I bought seatbelt plates from eBay, the square ones with a nut welded onfoxyjay wrote: I have several sets of belts to try. The vag ones all fit the caddy cutouts so just need to add reinforcers and hangers to the designated cutouts already present.
I used an angle grinder and trimmed the sides by 10mm then used a long wire down from the top to pull it up inside the column to the top seatbelt mounting point, I then used a seatbelt bolt and a thin flat bar to hold it in position while I drilled 4 x 7mm holes through the van & plate metal, I used industrial rivets to hold in place, I don't know what others have used?
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Dave32800
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Re: Project Caddy TDi.........the search for boost
Hi mate well done on the engine swap, I was wondering what is the engine code on your tdi lump you put in?
- foxyjay
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Re: Project Caddy TDi.........the search for boost
Hi mate. BXE (edit)Dave32800 wrote:Hi mate well done on the engine swap, I was wondering what is the engine code on your tdi lump you put in?
Last edited by foxyjay on Mon Mar 31, 2014 9:15 am, edited 1 time in total.
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