Covid caddy project

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Caddy1691
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Joined: Tue Jan 11, 2022 8:36 pm
Engine size/power: 2.0 TDI (140bhp)
Location: Freyburg(Germany)

Re: Covid caddy project

Post by Caddy1691 »

Oh well, with the Caddy you need a higher load, although I only have a 91 load.
oh well, I fell in love with the Discover Media, but you need a gateway that supports 5F control units.
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fishynos72
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Joined: Mon Aug 24, 2020 10:12 am
Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Even with my unit. As my van is an 2005, I had to replace the gateway for a later gateway to prevent battery drain

I also did the column module and clockspring to support the mk6 steering wheel buttons
How many is too many Volkswagens?
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fishynos72
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Joined: Mon Aug 24, 2020 10:12 am
Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Good news!

Mk4 door cables arrived late yesterday.

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They did require some modifications to suit the mk3 latches, nothing too crazy thankfully.

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The work gave me the chance to install the new latch and window regulator I had waiting to go into the LH door.

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I also took the chance to install some sound deadening, the drivers side will eventually have the same treatment once the PDR is carried out first.
They tend to not be pleased when deadening gets in the way

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So now I can get in and out of the van from the inside again, for the first time the passenger has a working window regulator also.
Such modern luxuries!

Unfortunately, my rear seat bracket is roughly a month away according to Volkswagen.
How many is too many Volkswagens?
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horace01
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Engine size/power: 1.9 TDI (104bhp)
Location: Melbourne Australia

Re: Covid caddy project

Post by horace01 »

Coming along nicely. Loving your work.

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2007 Caddy 1.9 TDi 77kW BLS: R32 Wheel w/ paddle shifters : MK6 Golf GTi seats : Dynamat & carpeted : Reverse camera : Eonon GM5153 head unit : Avant Garde M220 18x8" Et 42 wheels :V-Maxx Xxtreme coilovers & rear shackles Gaz rear shocks : Mapped by DNA Tuning

Link to my build: viewtopic.php?t=19058" onclick="window.open(this.href);return false;
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fishynos72
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Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Thank you.

Trying to sort out the bodywork in preparation for some paint.

Hopefully have it somewhat tidy by the end of the year.

how's your van?
How many is too many Volkswagens?
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fishynos72
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Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Look what arrives a month early!

Image

Part number for those in need


Image

Busy Busy tonight after work.
How many is too many Volkswagens?
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Simon_B
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Location: Essex

Re: Covid caddy project

Post by Simon_B »

Excellent, just what I need as gathering parts for the same conversion mate.

Looking forward to updates.

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Mk4 Highline 2.0 TDI.
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fishynos72
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Re: Covid caddy project

Post by fishynos72 »

Love your Van Simon.

I assume you're looking to do a rear seat conversion?

Personally, I went with the caddy life seat for a few reasons.
  • Firstly we have no Touran in Australia so import costs were high, and compliance certificate would be difficult.
  • Secondly I dislike the middle seatbelt in the roof setup those seats use. I like the caddy life seat has the belt built into the seat. A lap belt on a Touran seat would lead to even further compliance issues.
  • Thirdly I prefer the mounting system used on the Caddy life seat, particularly when the seat is tumbled or removed- the load area is mostly flat. The touran bracket would sit higher than the floor.

The downside to the Caddy life seat is the 30/60% split. The 3 seat split of a Touran offers more options, and the sections are easier to take out of the van as they weigh less. The 60% seat section is very difficult.

Hopefully I'll have the bracket mocked up tonight.
How many is too many Volkswagens?
Warrior-pete
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Re: Covid caddy project

Post by Warrior-pete »

Great thread. Enjoyed reading through. Definitely some inspiration for my own red caddy!
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Simon_B
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Re: Covid caddy project

Post by Simon_B »

@fishynos72
Thanks mate,
Yep I have retrimmed Touran rear seats to match my fronts.

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Last edited by Giddy on Thu Apr 28, 2022 7:25 pm, edited 2 times in total.
Reason: Removed unnecessary quote
Mk4 Highline 2.0 TDI.
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fishynos72
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Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

@Warrior-pete
Thank you, always nice to see another red caddy. Have you made a thread for your vehicle yet?


@Simon_B
Ok, if you're going the Touran route then it'd be quite different as to how it mounts.

Volkswagen run 2 large bar style mounting points for the Touran seat, easy to line up and weld in.
There's several of threads here for that install. I'll see if I can dig you something up that's heavy with photos.
Last edited by Giddy on Fri Apr 29, 2022 7:02 am, edited 1 time in total.
Reason: removed quotes
How many is too many Volkswagens?
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fishynos72
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Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Apologies for the delay in update. Work’s been busy for end of month.
I’ve welded in the new Caddy life rear seat front mounting bracket.
Image

I have to still make plates for the rear bolts on the front brackets and the bolts for the rear brackets. I will be dropping the fuel tank to do that work, instead of risking any damage to the tank while I drill the holes and weld the plates in.
Image

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The seats are currently sitting in position for measuring purposes.

Image

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I have also trimmed down the LWB load impact flooring cover. Now that’s all sorted the van feels much more complete.

I'm waiting on some trim clips and hardware still as well as 2 new outer seat belts for the setup.
I will then endeavor to have some serious PDR work carried out on the van before going down the repaint route.
Post that work I will concern myself with the rear of the interior as the back is still quite shabby and spartan.
How many is too many Volkswagens?
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Simon_B
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Re: Covid caddy project

Post by Simon_B »

Very tidy mate.

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Mk4 Highline 2.0 TDI.
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fishynos72
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Posts: 298
Joined: Mon Aug 24, 2020 10:12 am
Engine size/power: 1.9 TDI (104bhp)

Re: Covid caddy project

Post by fishynos72 »

Good Evening everyone,

Sorry to not updating this thread in real-time.

Rear seat work is now all complete with all bolts and brackets sorted.

Dropped the fuel tank to finish all of that off.


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Rear seat brackets installed

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I've finally managed to finish off my Mk4 dashboard install and black headlining thanks to parts arriving from Volkswagen and dye finally coming back into the country for the plastics.

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Love my poverty spec knob ;)

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And my genuine wireless charging pad rubber (Waiting on a wireless android auto dongle)

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All together now

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Finally to treat you all- have another Video episode of Covid-caddy to catch you up on the current state of the van.

https://youtu.be/IP8zB2c7vBg


Cheers
Last edited by fishynos72 on Tue Jul 12, 2022 9:50 pm, edited 1 time in total.
How many is too many Volkswagens?
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Simon_B
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Re: Covid caddy project

Post by Simon_B »

Awesome work .

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Mk4 Highline 2.0 TDI.
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